Roll Forming In Automotive Parts Manufacturing

Today, the company provides state-of-the-art technology machines and lines for automotive, aerospace, and construction applications that ensure durability, reliability, and line safety.



Roll forming machines in the automotive industry can be used in the production of large volumes of components and small amounts of different types of products.

It offers well-organized and reliable solutions for your training needs. It also offers standard and personalized rotating key solutions, such as design, development, and installation, according to customer's requirements.

What Is Roll Forming?

Roll forming is a process of forming a unique metal that starts with a metal length strip, usually in the form of a coil.

The roll forming machine forces the material through a series of dies – male and female - to achieve uniform forms.

Every operation carried out in the automotive industry bends the work part little by little until it reaches the form you need.

The Process

The roll forming process consists of moving a sheet through a series of rollers, each being the shape of the metal. The rollers are used in tandem to create the desired cross-section.

The formation of rollers in the automotive industry is an ideal way to accurately manufacture large amounts of metal parts because the procedure is reliable and simple to reproduce.

The formation of rolls produces excellent results for non-ferrous cold, ferrous, plated, plated, plated, coated or pre-painted cold rolled metals.

Roll Forming Application in Automotive Industry

In recent years, the automotive industry has emphasized weight reduction to meet CO2 pollution criteria and legal fuel consumption.

Roll forming technology can contribute to weight reduction and cost reduction simultaneously. Roller training has played an increasingly important role in the automotive industry in recent years, producing parts that have already been buffered.

Bumper bundles and door frame parts are made with this method in the automotive industry. Most roller forming now use high-frequency welders to make custom welded tubes.

Machine Components, Options, and Accessories

Roll forming machines generally comprise and integrate power-driven ball rolls, driven rollers, and driven rollers, double roller coil support brackets, and emergency shut-off switches.

The production options may include punching, slot, finishing, and flexing. Some manufacturers use a flower-shaped pattern to specify the successive stages of work and the resulting or ending design.

The design software can be used to advance custom techniques and allow the imitation of these roll forming processes via a Finite Element Analysis (FEA).

Bottom Line

The choice of each rolling method would depend mainly on the hardness of work to be achieved, the final application of the component, and cost considerations.

It is advisable to consult your metal manufacturing team and form a service provider for accurate information on a bearing process that best suits your needs.

In addition to a roll forming in the manufacture of car parts, there are several other metal forming processes such as deep drawing. When you need transparent cylindrical components, deep drawing is a recommended process.

References:

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